Crack characterization in manganese steel using a µ-bolometer camera and an air-cooled inductor

Christoph Tuschl, Beata Oswald-Tranta, Peter Dornig, David Künstner, Melanie Pötz, Sven Eck

Research output: Contribution to conferencePaperpeer-review

Abstract

Due to beneficial mechanical properties, cast manganese (Mn13) steel is used for premium grade railway turnout frogs worldwide. However, its coarse-grain structure makes common non-destructive testing (NDT) methods for defect detection used in this industry very difficult to apply. Inductive thermography is a NDT method well suited for this problem.
Scanning inductive thermography is used to localise surface defects on the running surfaces of turnout frogs. Once localised, we propose additional static measurements to characterise the detected surface defects with respect to crack length, depth and penetration angle. Simulations with ANSYS Multiphysics are conducted to study the influence of different crack geometries as well as the influence of different excitation parameters. Validation measurements on samples with defined crack geometries are conducted. The results of both, simulation and measurements on samples, are used to characterize surface defects on actual manganese turnout frogs.
Translated title of the contributionCharakterisierung von Rissen in Manganstahl mit einer μ-Bolometerkamera und einem luftgekühlten Induktor
Original languageEnglish
Number of pages8
DOIs
Publication statusPublished - 7 Jun 2024
EventSPIE Defense + Commercial Sensing 2024: Thermosense XLVI - Gaylord National Resort & Convention Center, National Harbor, United States
Duration: 22 Apr 202425 Apr 2024
Conference number: 13047
https://spie.org/DCS24/conferencedetails/thermosense#_=_
http://spie.org/DCS
https://spie.org/DCS

Conference

ConferenceSPIE Defense + Commercial Sensing 2024
Abbreviated titleThermosense
Country/TerritoryUnited States
CityNational Harbor
Period22/04/2425/04/24
Internet address

Keywords

  • inductive thermography
  • crack detection
  • crack characterization
  • scanning inspection
  • manganese stee
  • railway inspection

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