Influence of the microstructure on the hydrogen uptake and embrittlement of 42CrMo4 steel under gaseous hydrogen charging

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Abstract

To determine the microstructural influence on hydrogen uptake and embrittlement behavior, 42CrMo4 was heat-treated to achieve different microstructures with increasing martensite content and tensile strength. Specimens charged at 1000 bar and 25 °C took up between 0.5 and 0.65 wt.-ppm. Charging at 200 °C leads to an increasing hydrogen uptake with increasing material strength and martensite content. Furthermore, CLTs were conducted at the materials yield strength, resulting in a brittle failure of the highest-strength material charged at 1000 bar and 25 °C. To describe the influence of the microstructure on 42CrMo4's embrittlement behavior, in-situ charged SSRTs and the determination of the material's critical hydrogen content were conducted. The critical hydrogen contents are equal to 1.84 wt.-ppm (no martensite), 0.75 wt.-ppm (low martensite content), and 0.23 wt.-ppm (high martensite content), respectively. These results reveal a strongly increasing embrittlement tendency with increasing material strength and martensite content.

Original languageEnglish
Pages (from-to)402-415
Number of pages14
JournalInternational Journal of Hydrogen Energy
Volume133.2025
Issue number2 June
DOIs
Publication statusPublished - 3 May 2025

Bibliographical note

Publisher Copyright: © 2025 The Authors

Keywords

  • High-pressure charging
  • Hydrogen embrittlement
  • Hydrogen uptake
  • Quenched and tempered steel

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